Making Precast , Prestressed, Concrete
  It has been found that the last two requirements can be met only if the concrete is prestressed, i.e. the concrete is ‘‘precompressed’’ so that it will not crack easily. Ordinary reinforced concrete does not work for such slender shapes.
Lintels must comply with SABS 1504:1990; Standard specification for prestressed concrete lintels. Prestressing is done, basically, as follows:
Steel moulds, long enough to make several lintels end to end, are placed side by side on a concrete bed. The ends of the moulds have holes in them. The whole diameter is slightly bigger than that of the prestressing wire. Movable stop-end plates, with holes in them, are placed in the moulds to divide the length into individual lintels. After the mould has been treated with a release agent to prevent concrete from sticking to it, the wires are threaded through these holes so that they protrude from each end of the mould. The wires are anchored at one end and connected to a powerful, usually hydraulic, jack at the other end. By activating the jack the wires are stretched to the required extent and held in this state (see Figure 1 below).
 
 
Prestressing Equipment
  The following equipments are needed:
  Suitable moulds (which may have to be purpose-made).
  A jacking system incorporating a means of anchoring the wires, jacks that can be closely controlled (for accurately stretching the wires) and a means of gripping the wires.
 
  A design for prestressing must include information on concrete strength, grade and diameter of steel wire, number of wires per lintel, prestressing force or extension, and age of concrete when prestressed. Suppliers of prestressing equipment can assist with designs. Alternatively, a consulting structural engineer can be appointed to carry out a design.
 
 
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